Curley Metal Fabrication

We work hard to find good people to work with. People who can understand our process, who are interested in what we do, like what we do, and who want to be a part of what we do. We also want to work with people who like  what they do and take pride in their work.

 

IMG_20180523_085740767IMG_20180523_085855307For our Fort Collins project there are exposed beams throughout the home, a custom multi-floor stair rail and custom patio railings going in. We met Ben Curley, owner of Curley Metal Fabrication, about a year before work began. While he does do structural work, he also has several other types of fabricated metal work projects. Projects like gates, metal screens, planter boxes and artistic work. You can see some of the projects he has done at his Facebook page: https://m.facebook.com/CurleyMetalFabrication/

We have enjoyed working with Ben and continue to look forward to working with him throughout this project and in other projects. Everyone we have met on his team have been easy to work with, understanding, competent and responsible. They care about their work, making sure everything is done right and well before leaving and it shows.

Video of the fabrication to come!

 

 

 

 

 

Making it Work

Sometimes on our job sites, we find ourselves coming up with clever solutions to tricky problems. For example, there are several large structural posts and heavy beams being placed throughout our Fort Collins project home, and we found ourselves getting crafty for an afternoon to get them in place. Getting the top beams into place for welding required the use of our truck and a custom made bobcat attachment (see bright yellow unicorn horn on the bobcat below). The attachment was made by one of our own, and has been used for several other jobs-it’s magical, just like a unicorn horn. As Theodore Roosevelt once said, “Do what you can, with what you have, where you are.”

 

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And since it’s Aloha Friday, lets have one last look at the mythical Bobcaticorn…

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It’s so magical.  

Fort Collins Project: Concrete Floor

Once the walls were poured, we got right to work getting the floor ready to be poured.

Steps that had to be taken before concrete could be laid were: trench for in-slab plumbing, trench for drainage and radon mitigation, backfill, compact, install steel posts and beams, move in and level gravel, lay out foam, lay out plastic, install rebar mesh, install heat loops, and add chairs for mesh.

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Have any thoughts or questions? Let us know in the comments!

Stability

On our Fort Collins project, the homes entryway landing is built up from the ground level. To add stability to the backfilled dirt, we have spent a great deal of time getting chummy with the compactor and we have also added concrete to the loose dirt. Check it out below!

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Here is the space before being backfilled. The entire front section of the home is being built up.

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Once backfilled and compacted, Eric began forming up the stairs and landing.


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There’s more concrete to be poured at the front, but at the moment we have the stairs competed and a small portion of the upper landing.

 

Berthoud Residence

We finished up at our Berthoud Project and although things have been quiet on the blog, we have been very busy! Here are some photos of the residence just before move in day. There were a few minor delays our clients had with some of the finishes they were doing independently of us, but we are really excited to share these photos and then get back there and take some “moved in” photos! Enjoy!

First Lets start with some of the Master Bathroom Features!

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Walk in Shower. A great feature is the niche, which you can’t see in this photo, providing product storage out of sight keeping the attention on the details of the shower itself: a higher shower head and the mosaic glass liner that goes across the entire bathroom. Another interesting feature is the linear shower drain, located below the shower fixture.

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The built-in niche, shown above, located along the wall with the door, providing a somewhat concealed space for shower products. 

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The homeowners tired out several tubs to find the right one, and settled on this beautiful teacup tub with a freestanding floor faucet. The window provides ample natural light, while also giving privacy to the shower and tub when in use. We built the window space to be lower to provide a place to set a candle and glass of wine while relaxing, haha! 

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The Master Bath Vanity, before the cabinets were finished (one of the delays our homeowners encountered) features a tall middle section where the outlets are housed, out of sight and convenient for storing the beauty products that require an outlet! On the back wall, you can just barely make out the the thermometer. The Bathroom floors heated, so no cold feet!! 

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The bathrooms upstairs also feature the wonderful heated floors!! Doesn’t it sound just wonderful to not have to walk into a bathroom barefoot and feel like you just stepped across the frozen tundra!?!

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A view across the upstairs hall, with a little look at the custom handrail! There is a lot of natural light in the upstairs area. 

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The homeowners wanted to incorporate a little bit of the existing structures of their property (a horse barn) into their new home. It’s such a mindful idea and is featured in their powder room. The sink wall has the barn wood laid out horizontally. The family, together, selected the pieces of wood they would use and laid them out. The husband installed the wood with his son and his wife found a barn wood frame for their mirror. We love when the homeowners find a unique thing to add to their home! 

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The Laundry room features this beautiful full piece counter and an apron sink. Harrington Constructions own Eric worked so hard fabricating the beautiful counters throughout the home!! 

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One thing we did across the window wall, where the washer and dryer are also at, was add wainscoting to the wall. It wasn’t originally called out in the plan, but it really added to the space.

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Looking out from the hall closet into the very tall open living room. The high ceiling in the entry/living room gives a lot of light and character to the space.

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Looking into the office, the homeowners really loved incorporating sliding barn doors into a few of the spaces, this being one. 

Finally, let’s look at the kitchen. This was definitely an important space for the homeowners and it turned into an incredibly beautiful and functional gathering space. Keep in mind, not all the details are finished in these photos- a teaser to come back and see the space with the doors and panels installed!

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Some of the great features in this space are the island sink, the stove top with the  curved glass rangehood and heated tile floor. The stacked oven and convection oven against the wall, the main sink with the triple window set up. Tall cabinets were a must for our homeowners, as was the large island. 

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Here’s a little close up look at the beautiful countertop.

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The night light function on the rangehood is a great feature!

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The pantry also features sliding barn doors, and base cabinets with a coffee bar!

Have any questions about what you have seen in any of the photos? Let us know in the comments! Thanks for taking the time to check out the features and we are looking forward to showing the moved in photos in the coming weeks!

~Dusty

Looking Around: Berthoud Project

Things are rolling on our Berthoud Project. The cellulose has been blown in and drywall is just about finished. Here is a little peek around the house.

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Standing in the Dinning Room, kitchen to the right.

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Looking out from the Master bedroom toward the Office (where tiny boss is), Living and Dinning rooms. Also looking up to the second level.  

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In the Master bedroom, to the left is the closet and to the right is the bathroom.

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Moving upstairs, we can see a bedroom, bathroom and the beginning of the loft space.

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Here we see the rest of the loft space, a second bedroom is behind the loft wall and then to the right is the mechanical room.

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Looking down out from the loft area toward the entry way where the office is visible.

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Moving back downstairs, this is the kitchen area. To the right is the pantry. Down the hallway is a laundry room, powder and entry into the garage.

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Last we have a panorama from the dinning room looking into the kitchen (to the left) and the living room and entry way. to the far left in the photo you can see the master bedroom door, and in the right corner is the office space. 

Building Seasons

Lets get caught up! Our last post was about some of the features on our Loveland Project. So much has happened since that post. The homeowners have their C.O. and have been moving in and getting settled. We will be back to get some photos to show off just how great it looks at a later time.

It’s funny how each project takes shape like the seasons. The beginning of the project is like Spring. There’s so much to look forward to. There are plans, visions and a lot of enthusiasm. As the project progresses you get to a point in building where there are subs everywhere and things are happening very quickly-much like being in the heat of the Summer. Once the subs have finished, there are finishes to look forward to, it takes shape like Fall-where golden leaves and kitchen sinks, bathtubs, flooring and wall colors bring about a renewed sense of excitement. The last season of building is the final finishes work and then stepping out of the project completly-Winter.

Just like the seasons in Colorado, sometimes we are in winter at one project and spring at another and isnt that just the beauty of it all? Of being a part of so much change and growth!

Currently, we are in Berthoud, CO and the season of building is Spring. Our foundation work is complete, we have framed the floors, walls, set trusses and are ready to start sheathing the roof and start siding. We are gearing up for summer, both figuratively  (see earlier mention) and literally. We have another project in Fort Collins that is just about ready to start breaking ground.

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It’s exciting to be doing what we are doing. To know that at the end of day, the homes we are building can withstand the seasons providing quality and comfort for its homeowners. We are excited and thankful that people continue to reach out to us and are interested in building a highly efficient passive home with us! Cheers to the seasons, may they keep on coming!